Thoughts on
Job Descriptions
By James O. Pennock
(The thoughts, ideas, concepts and opinions contained in this article
are solely those of the author and are not necessarily endorsed by
pipingdesigners.com or website creator.)
Before I get into this, I want to clarify
a few things. First, I am not trying to tell you what your job description
should be. Second, I am not trying to tell your company (or any other)
how they should write their job descriptions or how to run their business.
Third, job descriptions are created by and belong to the company.
Forth, the information in this article is not intended to be the last
and only definitive word on the subject of job descriptions, it's
not. It is simply my thoughts on the subject.
There are hundreds of companies, each of
which has it's own method of doing things. Some of these companies
have more than one engineering office; some may have as many as twenty.
Within each of those companies there may be as few as ten pipers or
as many as a thousand total pipers. Every company has job descriptions.
Most companies, in fact, will have two types of job descriptions.
I do not know if all engineering companies (that do piping) use the
two job-description approach, but most of the time there is a big
difference between what they call you and what assign you to do.
Normally the first job description is purely
for the purpose of employment and pay scale. The second job description
is functional. It is specific to a job assignment. This is what you
actually do and may change from time to time without a change of pay.
This is not unlike the military; they have rank and they have assignments.
They will have someone with the rank of Sargent who is assigned as
a Crew Chief on a helicopter, a Sargent who is a chief cook in the
mess hall or a Sargent who is in charge of truck repairs in the motor
pool. Your engineering company may use this same idea and have a 'rank'
of 'Senior Designer', who is assigned to plant layout, or as a checker
or as a field engineer.
People who say that all job descriptions
should be only this or only that are taking a very narrow view of
the subject. As stated before, job descriptions, be it pay scale or
functional, are the prerogative of each individual company. It helps
each of us to know what a specific company uses when we are applying
for a job at that company. It is also very important to fit in to
the company's job descriptions once we get the job. For piping managers
and supervisors it helps to know both the pay scale and functional
job descriptions used at other companies. This can be critical when
they hire an employee from another company.
The table below displays my concept
of 'Pay Scale' job descriptions and 'Functional' job assignments for
piping designers. I know, not everyone will agree with this. That's
okay, it's only a concept.
Piping Designer
Job Description Table
| Training and/or ExperienceLevel |
Pay Scale Job Description |
Approximate yearsIn Piping and SR
(Supervision Requirements) |
Functional (or job assignment) Job
Description |
| Heavy |
Principal Designer |
Year 12 (plus or minus) Depending on the individual, prior
experience or additional training, job assignments, etc..
SR= Minimum
|
Lead Piping Design SupervisorArea/Unit supervisor (Complex
Unit)
Heavy equipment and piping layouts
Vessel orientation
Field Piping Engineer
Pipe Fab Shop Monitor
|
| Heavy |
Senior Designer |
Years 9 or 10 plus
Depending on prior experience, additional training and job
assignments
SR= Minimum depending on assignment
|
Assistant to Area/Unit Supervisor
Heavy equipment and piping layouts
Large complex vessel orientation
Complex CAD files or drawings
Checking
|
| Medium |
Designer |
Years 6 through 8 or 9 Depending on prior experience, additional
training and job assignments
SR= Minimum to moderate depending on assignment
|
Medium equipment and piping layouts
Medium vessel Orientation
Complex CAD files or drawings
Checking
|
| Medium |
Designer -1
or
Designer - I
or
Designer - A
|
Years 4and 5
Depending on prior experience, additional training and job
assignments
SR= Moderate to heavy as required
|
Medium equipment and piping layouts
Light vessel Orientation
Complex CAD files or drawings
|
| Light |
Designer -2
or
Designer - II
or
Designer - B
|
Years 2 and 3
More depending on prior experience or additional training and
job assignments
SR= Moderate to heavy as required
|
Simple equipment and piping layouts
Simple CAD files or Drawings
Piping isometrics
|
| Light |
Designer -3
or
Designer - III
or
Designer - C
|
Year 1
Entry level/new hire/no experience trainee to one year (+/-)
depending on the training, the trainee and the job assignments
SR= Full time during training. Heavy during first project assignments
|
Simple drawings or CAD files
Isometrics
Drawing or CAD Corrections
|
As stated this table defines only the job
descriptions for the piping designer positions. A total project will
have other piping department or piping related functions as well as
other engineering disciplines such as Civil, Structural, Mechanical,
Vessels, Electrical, etc. The other piping related positions are portrayed
in the following organization chart.
Typical Piping Project Organizational
Chart
The explanation for
only the positions shown in the solid line boxes is listed below.
Project Piping Engineering Lead
Responsible for the entire piping group functions for assigned project(s).
Provides supervisory and technical management for piping personnel.
Duties of the Piping Engineering Lead (PEL)
include the following:
*Responsible for coaching, teaching, and effective supervision of
assigned personnel.
*Develops plans for the project execution. Determines Project Piping
Engineering organization.
*Initiates the piping department section of the scope of work and
services.
*Initiates and compiles estimates for Piping Engineering labor hours,
computer charges and field/shop trips. Reviews estimate with Piping
Engineering Management for approval and submission to Project.
*Develops and maintains the Piping Engineering Work Plan. Establish
need dates for assignment of all personnel.
*Initiates and approves the development of project specific piping
standards and specifications.
*Initiates discipline document distribution list for the project.
*Attends kick-off, Project staff, Client, Construction, Supplier,
Flow Diagram reviews or other meetings as required.
*Maintains contact with Client and other discipline Engineering Leads
to assure accurate, timely communications and flow of information
is taking place.
*Responsible for the piping engineering section of the Project Procedure
Manual.
*Identifies deviations in job scope, estimates magnitude of changes,
and initiates deviation notice.
*Monitors and controls project budget/schedule including labor, trends,
change orders, and progress.
*Initiates and presents piping engineering's recommendations for materials
inspection, identification, certification and expediting to Project.
*Monitors, controls, schedules and reports pipe shop fabrication and
delivery (when applicable).
*Reports discipline progress to project and discipline management
on predetermined intervals.
*Initiates and monitors quality control checking.
*Responsible for issuing piping design documents and drawings.
*Coordinates field construction inquires for resolutions.
*Initiates and assures completion of the piping engineering project
completion report.
*Project Lead Piping Design Supervisor
Supervises, assigns, and schedules work,
usually for a major project or several minor projects, simultaneously,
under general direction of the Project Piping Engineering Lead(s).
May supervise specialized technical subgroups.
Duties of the Project Piping Lead Design
Supervisor are the following:
*Responsible for coaching, teaching, and effective supervision of
assigned piping design personnel.
*Responsible for developing piping design estimates, schedules and
staffing requirements.
*Responsible for developing piping design administrative and technical
practices, specifications, and procedures.
*Responsible for Plot Plan development and maintenance.
*Assures that design continuity is maintained throughout the entire
project.
*Reports to the project Piping Engineering Lead the status of piping
design activities.
*Ensures communication flow, both verbal and written, is maintained
within piping engineering and with other design and engineering disciplines.
*Coordinates piping design activities with other design and engineering
groups.
*Identifies deviations in job scope, estimates magnitude of changes,
and initiates deviation notices.
*Monitors and controls budget, schedule labor hours, costs, deviation
notices, and progress.
*Prepares and distributes design instructions pertaining to plant
design requirements and drafting procedures.
*Represents piping design in meetings with suppliers, subcontractors,
licensors, clients, and other Company disciplines, and produces documentation
required for conference or meeting notes.
*Submits Piping Design standards, specifications, drawings and isometrics
to Project Piping Engineering Lead for issue.
*Executes quality control procedures.
*Distributes shop fabricator and field construction inquiries for
resolution.
*Assists in the development of the piping engineering project completion
report.
Project Piping Area/Unit Supervisor
Supervises, assigns, and schedules the
piping design activities for a specific Area/Unit. Normally reports
the Lead Piping Design Supervisor and may supervise five to ten designers
or detailers.
Duties of the Project Piping Area/Unit
Supervisor are the following:
*Responsible for coaching, teaching, and effective supervision of
assigned piping design personnel.
*Responsible for developing piping design estimates, control level
schedules and, staffing needs for the assigned area.
*Reports to the Project Piping Lead Design Supervisor status of Area/Unit
piping design activities.
*Initiates the development of all required discipline deliverables
for the assigned area.
*Ensures communication flow, both verbal and written, is maintained
within Piping Engineering and with other design and engineering disciplines.
*Coordinates piping design activities with other design and engineering
groups.
*Identifies deviations in job scope, estimates magnitude of changes,
and initiates deviation notices.
*Monitors and controls budget/schedule including labor hours, deviations,
and progress.
*Receives and distributes design instructions pertaining to plant
design requirements and procedures.
*Represents Area/Unit piping design in meetings with suppliers, subcontractors,
licensors, clients, and other Company disciplines, and produces documentation
required for conference or meeting notes.
*Reviews and approves Area/Unit piping design drawings and isometrics.
*Submits Area/Unit piping design drawings and isometrics to lead design
supervisor for issue.
*Monitors quality control for assigned area.
*Researches Shop Fabricator and Field Construction inquiries and drafts
responses.
*Assists in the development of the piping engineering project completion
report.
*Project Piping Designer(s)
Under the direct supervision of the Project
Lead Piping Design Supervisor and/or Area/Unit Design Supervisor,
develops and checks system design CAD files or drawings in conformance
with project specifications, scope of work, design parameters, codes,
and industry practices. Work assignments should be made based on the
training and experience of the designer weighed against the complexity
and critically of the equipment and piping.
Duties of the Project Piping Designer are
the following:
*Review project specifications, administrative and technical practices,
design instructions, plot plan, flow diagrams, and supplier information.
*Performs manual/computer layouts using specifications, standard drawings,
design instructions, plot plan, flow diagrams, line list and supplier
information.
*Draw and update material and stress sketches.
*Communicates and interfaces with other project design and engineering
disciplines.
*Complete manual/computer drawings and isometrics.
*Check, back check, and correct manual/computer drawings and isometrics.
*Check other departments' design drawings and supplier equipment drawings.
*Update master flow diagrams.
*Update location control plan.
*Reports progress to the project piping area/unit supervisor.
*On assignment to the field, supports construction in drawing and
specification interpretations, design modifications, scheduling, and
system checkout and testing.
Project Lead Piping Material Engineer
Supervises, assigns, and schedules work,
for a major project or several minor projects simultaneously under
general direction of the Project Piping Engineering Lead (PEL).
Duties of the Project Lead Piping Material
Engineer are the following:
*Provides direct supervision for the personnel assigned to them.
*Responsible for developing estimates, schedules, and staffing.
*Responsible for developing piping material specifications and procedures.
*Reports to the project Piping Engineering Lead regarding status of
material engineering.
*Ensures communication flow, both verbal and written, is maintained
within piping engineering and with other design, engineering, and
purchasing disciplines.
*Coordinates material engineering activities with other design, engineering,
and purchasing disciplines.
*Identifies deviations in job scope, estimates magnitude of changes,
and initiates trends or change orders.
*Monitors and controls budget/schedule including laborhours, costs,
trends, change orders and progress.
*Represents material engineering in meetings with suppliers, subcontractors,
licensors, clients, and other Company disciplines, and produces documentation
required for conference or meeting notes.
*Submits material engineering Specifications and Line List to Project
Piping Engineering Lead for issue.
*Reviews and approves bidders list.
*Develops and submits recommendations for materials inspection, identification,
certification and expediting to the project Piping Engineering Lead.
*Reviews quotation summaries.
*Assists in the development of the piping engineering project completion
report.
Project Piping Material Engineer
Develops and checks specification, line
list, and line numbers flow diagrams in conformance with project requirements,
design parameters, codes, and industry practices. Normally reports
to the Project Lead Piping Material Engineer.
Duties of the Project Piping Material Engineer
are the following:
*Develop material, insulation and coatings specifications.
*Review flow diagrams for internal cleaning requirements.
*Assign line numbers and line class specifications to flow diagrams.
*Develop line list.
*Identify and list special piping components.
*Develop the piping material dimensional data book.
*Perform pipe wall calculations.
*Update master flow diagrams.
*Compile the commodity catalog.
*Assist in development of the Request for Quotation packages.
*Review bid tabulations and substitutions for technical acceptability.
*Develops piping pressure test data and test system packages.
*Project Lead Piping Material Controller
Supervises, assigns, and schedules work
for a major project or several minor projects simultaneously, under
general direction of the Project Piping Engineering Lead (PEL).
Duties of the Project Lead Piping Material
Controller are the following:
*Provides direct supervision for the personnel assigned to them.
*Responsible for developing estimates, schedules, and staffing.
*Reports to the project Piping Engineering Lead regarding status of
material control.
*Responsible for material requirements identification and initiation
of procurement activities.
*Ensures communication flow, both verbal and written, is maintained
within piping engineering and with other design, engineering, and
procurement disciplines.
*Ensures utilization of approved material control practices and guidelines
in performing the work.
*Coordinates material control activities with other design, engineering,
and procurement disciplines.
*Prepares piping logistics plan for the project.
*Identifies deviations in job scope, estimates magnitude of changes,
and initiates deviation notices.
*Monitors and control budget/schedule including laborhours, costs,
deviation notices, and progress.
*Represents material control in meetings with suppliers, subcontractors,
licensors, clients, and other Company disciplines, and produces documentation
required for conference or meeting notes.
*Submits bills of material, bills of material/field material requisitions,
and material summary to the project Piping Engineering Lead for issue.
*Reviews quotation summaries.
*Monitors material receivers from jobsite and shop fabricator.
*Distributes shop fabricator and field construction inquiries for
resolution.
*Initiates and monitors quality control procedures for assigned work.
*Assists in the development of the piping engineering project completion
report.
*Project Piping Material Controller
Responsible for material control including
take-offs, procurement support and expediting in conformance with
project requirements, design parameters, codes and industry practices,
under the direction of the Project Lead Piping Material Controller.
Duties of the Project Piping Material Controller
are the following:
*Review flow diagrams, plot plans, transpositions, and miscellaneous
piping details to maintain and update material take-offs (MTO).
*Communicates and interfaces with other project design and engineering
disciplines.
*Make valve take-off from flow diagrams.
*Make preliminary MTO and input to the computer using flow diagrams,
transpositions, miscellaneous piping details and material sketches
from piping design.
*Assists in developing request for quote packages, both shop and field
material.
*Make intermediate MTO and input to the computer for purchasing.
*Assist in preparation of purchase requests for shop and field material
*Assist in review of bid summaries.
*Assist in expediting and statusing materials.
*Make final MTO and prepare piping bills of materials.
*Provide input to resolve field material inquiries.
*Maintain material control documentation.
Project Lead Piping Stress Engineer
Supervises, assigns and schedules work,
for a major project or several minor projects simultaneously, under
general direction of the Project Piping Engineering Lead (PEL).
Duties of the Project Lead Piping Stress
Engineer are the following:
*Responsible for developing piping stress engineering specifications
*Determines the level and need for analysis of all lines on the project.
*Provides direct supervision for the personnel assigned to them.
*Responsible for developing estimates, schedules, and staffing.
*Reports to the project Piping Engineering Lead status of stress engineering.
*Ensures communication flow, both verbal and written, is maintained
within piping engineering and with other design, engineering, and
purchasing disciplines.
*Coordinates stress engineering activities with other design, engineering,
and purchasing disciplines.
*Submits all pipe stress engineering specifications and other project
related documents to the Piping Engineering Lead for issue.
*Identifies deviations in job scope, estimates magnitude of changes,
and initiates deviation notices.
*Monitors and controls budget/schedule including laborhours, costs,
deviation notices and progress.
*Represents stress engineering in meetings with suppliers, subcontractors,
clients, and other disciplines, and produces documentation required
for conference or meeting notes.
*Submits analyzed stress sketches to piping design for implementation.
*Reviews quotation summaries for stress related components.
*Resolves field construction stress related inquiries.
*Maintains complete and auditable calculation files for all systems
reviewed or analyzed.
*Works with the lead design supervisor to identify pre-engineered
support requirements.
*Identifies inline flexibility element and expansion joint requirements.
*Ensures that quality control procedures are enforced for assigned
work.
*Assists in the development of the piping engineering project completion
report.
*Project Piping Stress Engineer
Responsible for stress analysis of piping
systems in conformance with project requirements, design parameters,
codes and industry practices under the direction of the Project Lead
Piping Stress Engineer.
Duties of the Project Piping Stress Engineer
are the following:
*Develops piping flexibility, support element, expansion joint and
shock arrestor specifications.
*Performs visual, manual, and computer analysis of piping systems.
*Compiles calculation packages for each system analyzed.
*Reviews request for quotation and purchase requests for cost and
technical completeness for stress related components.
*Assists in resolving field construction inquiries.
*Project Piping Cad (2D & 3D) Coordinator
Under the direction of the Lead Piping
Design Supervisor is responsible for coordination and management of
all piping CAD related issues, conventions, practices, and file maintenance.
Coordinates project related CAD issues with the Project CAD Coordinator,
other project discipline CAD Coordinators, the Piping department CAD
Coordinator, and/or the CIE department.
*Interface with the project CAD coordinator
to determine best methods of xref/attachment and layer conventions.
*In concert with project and other discipline CAD coordinators, determines
requirements for sequence of data production and sharing of databases.
*Establish project specific CAD related E-mail mailing list to communicate
all CAD related issues.
*Responsible for distributing approved piping related CAD symbology
and communication.
*Monitor all piping related CAD standards and conventions.
*Establish and tracks all drawing blocks, x-refs, and cell libraries.
*Maintain piping related network space, directory structures, and
CAD files. Implements project specific naming convention.
*Interface with company CAD department on piping related hardware/software
problems, concerns, and requests.
*Provide training and CAD support to piping designers.
*Prepare and/or gather and distribute approved CAD related written
materials, manuals, procedures, and CAD notes to assigned designers.
*Provide a central focus for CAD within the project piping group.
Interface with client CAD counterparts.
*Assist the company CAD department and the project CAD coordinator
in the archival of project piping CAD files.
*Assist piping lead design supervisor(s) in scheduling, determining
work station needs, and forecasting CAD related costs and estimates.
Monitors station utilization and forecasts deviations from workstation
plan.
James O. Pennock has more than
45 years of process plant piping engineering and design experience.
His experience includes assignments in the design office, the training
room, various jobsites and pipe fabrication shops. He is also the
author of the book "Piping Engineering Leadership for Process
Plant Projects" Gulf Professional Publishing, April, 2001, ISBN
0-88415-347-9 and the article "Process Design Team: Thinking
outside the box" Hydrocarbon Processing, December 2003. He is
now retired and lives in Florida where he plays tennis and responds
to questions when asked (E-mail address: jopennock@netscape.net).
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