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  • #6257
    anil1729
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    Dear all,

    Could you please help me with the problem below.

    FRP flange is connected to CS Flange- (DN 2200 -5bar-ASA 150 drilling)

    The Flange is connecting the FRP cooling water pipelines to carbon steel Header.

    The inside diameter of the carbon steel flange (ID=2291) is larger than the inside diameter of the GRP flange(ID=2200).

    The GRP Flange was intended to be sealed with an O-ring (mean dia of oring groove= 2282mm, Dia of O ring 42mm) assuming that the ID of the CS to be same as that of FRP.

    Since the ID of the CS flange is 2291mm, the O-ring could not function.

    Hence the contractor installed a rubber gasket seal instead of the O-ring.

    Wrinkles & displacement of installed gasket seal were noted on inspection- may be the result of over torqueing/ not following tightening sequence

    The joint is likely to fail in Hydrotest

    – Any solution for above-??

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