How this calculation works: Weld Inches — Companion Article
Estimate shop weld inches and the field welds on a straight pipe run. This is an estimate, not a fabrication quantity.
Weld inches
Estimate only. This is not a fabrication quantity, a weld map, or a material take-off. Review it before anyone uses it to order work.
Method and limitations
Formulas
Weld inches = nominal size × number of welds
A slip-on flange counts as 2 welds. Each other joint on this page counts as 1.
Spools = ceiling of (pipe run ÷ maximum spool length)
Field welds = spools − 1
Nominal size is the NPS number. NPS 6 is 6. NPS 1/2 is 0.5. This page does not look up an outside diameter.
Shop weld inches come from the joints you list. Field welds come from the spool split and stay a separate count. The two are not added together.
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